SoundFX said:
Here is the one I'm thinking about picking up.
http://www.littlemachineshop.com/3900
I'd think twice. That's just a harbor freight mini mill with a couple bells and whistles. The thing is difficult to tram and doesn't stay trammed long because of that ridiculous collumn tilt block on the z-axis. And forget about power; I promise, your hand is stronger than that motor.
I know because I've poured a good bit of time and money into mine trying to make it rigid enough to be usefull.
Here's a couple of the things I've done to mine:
Fill all major parts with steel and jb-weld for rigidity
major redesign where the collumn attaches to the base (still working on that one)
convert the spindle to roller taper bearings
modify the mill head to run an oil bath over the spindle bearings (still working on that one)
redesign the leadscrew for the z-axis (way too much slop with the rack and pinion setup)
By the time all is said and done, I could have just bought a bigger mill. In fact, If I had it to do again, I'd have never bough my mini mill.